MACHINE TOOL COOLANT FILTRATION SYSTEMS
Mag Tools Paper band filter unit is fabricated in steel. This entire unit is fixed on a coolant tank with a pump to supply clean coolant back to the grinding machine. The filtering paper is spread over an endless stainless steel mesh conveyor which is connected to a geared motor. this uniquely designed conveyor prevents overflowing of the liquid and the full width of the filter paper is used in filtration of the coolant. The movement of the filter paper is controlled by a float switch which activates the geared motor to move forward.
Coolant filters for grinding machines are crucial components in maintaining the efficiency and longevity of the equipment. They ensure that the coolant used in the grinding process remains clean and free from contaminants, which can otherwise affect the quality of the finished product and the performance of the machine.
Importance of Coolant Filters in Grinding Machines:
- Contaminant Removal: These filters effectively remove metal particles, dirt, and other impurities from the coolant, preventing them from causing damage to the grinding machine.
- Enhanced Surface Finish: Clean coolant helps in achieving a superior surface finish on the workpiece by reducing the risk of scratches and imperfections.
- Extended Tool Life: By keeping the coolant clean, these filters help in extending the life of grinding wheels and other tools, reducing the need for frequent replacements.
- Improved Machine Efficiency: Clean coolant ensures that the machine operates at optimal efficiency, reducing energy consumption and operational costs.
Types of Coolant Filters:
- Paper Band Filters: These are commonly used due to their efficiency and ease of maintenance. They are suitable for various grinding applications.
- Magnetic Filters: Ideal for removing ferrous particles from the coolant, enhancing the filtration process.
- Bag Filters: Used for capturing larger particles and providing an additional layer of filtration.
Benefits:
Environmental Impact: By promoting the recycling of coolant, these filters contribute to environmental sustainability.
Cost Savings: Regular use of coolant filters reduces maintenance costs and extends the life of both the machine and the coolant.
Key Features of Paper Band Filters:
- Efficient Filtration: They effectively remove contaminants and particles from liquids, ensuring the longevity and performance of machinery.
- Cost-Effective: These filters are economical, providing a balance between cost and performance.
- Easy Maintenance: Designed for easy replacement and maintenance, minimizing downtime in industrial operations.
- Versatile Applications: Suitable for a wide range of industrial applications, including grinding, honing, and other machining processes.
Benefits:
Environmental Benefits: They help in reducing waste and promoting recycling of coolants and other liquids.
Improved Machine Performance: By keeping the coolant clean, paper band filters enhance the performance and lifespan of machines.
Reduced Maintenance Costs: Regular use of these filters can lead to lower maintenance costs by preventing wear and tear on machinery.
OPERATION
APPLICATION
Where high degree of purification is required and contaminates differ in from, size and composition. Paper band Filtering system gives best results. Paper band filters are recommended for Grinding machines , Honing machines , Transfer lines and Machining centers.
HEAVY DUTY DOUBLE REDUCTION GEARED MOTOR
The drive of the drum is achieved by double reduction worm and worm wheel. The worms are made in high carbon steel, hardened and ground which run on sealed ball bearings. The worm wheels are made in high wear resistance materials. An oil indicator is provided to ensure the level of oil in the gear box. This box is designed for continues and trouble free running for years.
DIMENSIONAL DETAILS FOR PBF/PBMF
(MODEL PBF- PBMF)
