Facebook Twitter Instagram
Get In Touch
magnetic conveyor

magnetic conveyor

Magnetic Conveyors — Reliable, Leak‑Free Handling for Ferrous Parts and Chips

Move steel stampings, scrap, and oily chips with zero slip and minimal maintenance using magnetic conveyors. With powerful permanent magnets sealed beneath a stainless slide plate, these conveyors deliver smooth, spill‑free transport in machining, stamping, and recycling lines—without exposed belts or carry‑over.

What Is a Magnetic Conveyor?

A magnetic conveyor uses fixed or moving magnets to pull ferrous parts and swarf along a wear‑resistant surface. Ideal for small parts, fines, and oily environments where traditional belts slip, jam, or drip, magnetic conveyors offer clean, controlled movement—even on steep inclines and vertical lifts.

How Magnetic Conveyors Work

 

  • Magnet array: High‑energy permanent magnets travel beneath a stainless slide plate (chip‑slat/slider bed), or stationary magnets hold parts while an external belt moves.
  • Positive capture: Ferrous items are held firmly against the slide plate and moved along without rolling or bounce.
  • Sealed design: No exposed chains in the product zone; coolant drains back through slots or weeps.
  • Discharge: Parts or chips release cleanly at the head end when they move out of the magnetic field.

Key Benefits

 

  • Slip‑free conveying: Reliable movement of oily, wet, or tiny ferrous parts that defeat standard belts.
  • Cleaner operation: Enclosed mechanics reduce drips, spills, and chip carry‑under; easy washdown.
  • Low maintenance: Fewer moving parts in the product zone; long life of magnets and slide plates.
  • Compact and versatile: Works in tight machine bases, steep inclines, and vertical elevations.
  • Safer shop floor: Reduced spillage and jams; smoother transfer to bins, crushers, or presses.
  • Energy efficient: Permanent magnets require no power to generate holding force.

Applications

 

  • CNC machining and grinding: Continuous removal of steel/cast‑iron chips and fines.
  • Stamping and press lines: Transfer of small stampings, blanks, and scrap skeletons.
  • Screw/fastener, bearing, and auto components: Feeding small ferrous parts to bowls or assembly.
  • Foundry and die casting finishing: Conveying shot‑blasted ferrous media and parts.
  • Recycling and e‑waste pre‑sort: Elevating ferrous fractions to downstream separators.
  • Food/chemical utilities (non‑product contact): Ferrous tramp collection in utility loops.

Magnetic Conveyor Types

 

  • Magnetic chip/slat conveyor: For wet chips and fines under machine tools; sealed for coolant.
  • Magnetic slider‑bed conveyor: Smooth stainless top for small parts and stampings.
  • Magnetic beltless (pusher) conveyor: Internal magnet carriers move beneath a fixed deck for steep/vertical lifts.
  • Magnetic belt conveyor: External belt plus internal magnets for longer runs and variable products.
  • Magnetic transfer rails/rails-on-press: Low‑profile modules for press‑to‑press part transfer.

Selection Guide

 

  • Material and form: Short chips, fines, small stampings, washers, or machined parts.
  • Throughput: Kg/hr or parts per minute; size magnets and speed with 20–30% headroom.
  • Part size/weight: Define min/max dimensions and target hold force (Gauss/retention).
  • Orientation and path: Horizontal, incline, vertical, Z‑shaped; radius and clearances.
  • Environment: Coolant/oil exposure, temperature, abrasives; choose SS slide plates and seals accordingly.
  • Integration: Infeed hoppers, drop chutes, screens, level sensors, and PLC interlocks.
  • Maintenance access: Cleanout doors, wear liners, quick‑change slide plates.

Options and Add‑Ons

 

  • High‑energy rare‑earth magnet arrays for higher hold on thick oil films or steep lifts.
  • Coolant drain‑back trays, screens, and mist guards to protect nearby equipment.
  • Jam detection, torque limiters, and auto‑reverse to clear tramp bundles.
  • Inline ferrous filter modules (magnetic bars/drums) for polishing coolant during chip transport.
  • Variable speed drives, soft starts, and recipe‑based speed control.
  • Wear upgrades: AR liners, UHMW guides, and hardened slide plates for abrasive service.

Installation Best Practices

 

  • Match magnet strength and spacing to the smallest, heaviest‑oiled item you must convey.
  • Provide generous drain‑back and straining at infeed to keep fines from packing.
  • Align discharge to bins or downstream equipment with level detection to prevent overflows.
  • Set belt/carrier speed to prevent sloughing on inclines; verify release at head pulley.
  • Reserve service clearances for slide plate replacement and internal carrier inspection.

Maintenance Tips

 

  • Inspect slide plates for scoring; replace before friction rises and heat builds.
  • Keep drain slots and screens clear for consistent coolant return.
  • Monitor vibration/torque trends to catch carrier wear or buildup early.
  • Check seals and side skirts; replace if dripping or chip ingress increases.

Performance Expectations

 

  • Elevation: Dependable lifts up to vertical for small ferrous parts with rare‑earth arrays.
  • Chip handling: Continuous duty with minimal carry‑over and clean coolant return.
  • Uptime: 24/7 operation with planned inspections; magnets maintain strength for years.

Why Choose Our Magnetic Conveyors

 

  • Robust construction: SS slide plates, sealed housings, industrial drives for oily, abrasive duty.
  • High‑hold designs: Optimized rare‑earth magnet circuits for steep inclines and micro‑parts.
  • Turnkey integration: Hoppers, screens, crushers, centrifuges, and PLCs engineered as a system.
  • Lower OPEX: Sealed mechanics, efficient drives, and drain‑back reduce cleaning and downtime.
  • Pan‑India delivery and service: Application engineering, commissioning, AMCs, and fast spares.
  • Proven ROI: Fewer stoppages, cleaner floors, and better scrap value.
Download Product Catalog
Contact

Interested in learning more or need a custom solution?

Mag Tools

B-465, Industrial Estate 2nd Gate, Gokul Road, Hubli, 580030 (Karnataka )

Phone Number

Phone: +91-836-2335990
Fax : +91-836-2332297
Cell : +91-93434-03619
Cell 2 :+91-9880-666722

Email Address

Mr. A.T. Pawar: atpawar@magtoolsindia.com
Mr.Tushar Pawar: tushar@magtoolsindia.com

Get in Touch