Magnetic Coolant Filters Enhance Grinding Efficiency

MAGNETIC COOLANT FILTER

A magnetic coolant filter is an essential component in grinding applications, particularly in industries where precision and cleanliness are critical. Here’s a brief overview of its purpose and benefits:

Purpose

Contaminant Removal: Magnetic coolant filters are designed to remove ferrous particles and contaminants from the coolant used in grinding processes. This helps maintain the quality and efficiency of the grinding operation.
Coolant Longevity: By removing metal particles, the filter extends the life of the coolant, reducing the need for frequent replacements and lowering operational costs.
Machine Protection: Clean coolant helps protect the grinding machine from wear and tear, reducing maintenance needs and prolonging the machine’s lifespan.

Benefits

Improved Surface Finish: Cleaner coolant results in a better surface finish on the workpiece, which is crucial for precision applications.
Cost Efficiency: Reducing the frequency of coolant changes and machine maintenance leads to cost savings.
Environmental Impact: Extending the life of the coolant reduces waste and the environmental impact associated with disposal.

Applications

Automotive Industry: Used in the manufacturing of engine components and other precision parts.
Aerospace Industry: Essential for producing high-precision parts with stringent quality requirements.
Tool and Die Making: Ensures the production of high-quality tools and dies with excellent surface finishes.

If you need more detailed information or specific product recommendations, feel free to ask!

MODEL T.A.P

The magnetic field will be throughout the periphery. This produces magnetic field 30 mm above the drum. The magnetic material used will not loose its strength even after number of years of use.Magnetic Coolant Filter with 100 to 1200 liters per minute filtering capacity are available in single construction.

MODEL A.T.P

The magnetic material will not loose its strength even after number of years of use.These filters are available in 30 to 600 liter per minute filtering capacity in a single construction.

GEAR BOX

double worm reduction gearbox is a type of mechanical device used to reduce the speed and increase the torque of an input shaft through a series of worm gears. Here’s a detailed look at its features, applications, and benefits:

Features

Self-Locking Capability: The design often provides a self-locking feature, which prevents the output shaft from back-driving the input shaft. This is useful in applications where holding a load in place is necessary.

Dual Worm Gears: The gearbox consists of two worm gears, which provide a higher reduction ratio compared to a single worm gear setup. This allows for significant speed reduction and torque multiplication.

Compact Design: Despite offering high reduction ratios, double worm reduction gearboxes are relatively compact, making them suitable for applications with space constraints.

WORKING PRINCIPLES

The contaminated coolant from the machine is fed into the inlet of magnetic filter / Magnetic coolant separator. As it passes through the gap between the drum and the body, the dust particles are arrested by the magnetic drum. A synthetic rubber roller mounted on springs, squeezes the dust and allows only dry power, which is further scraped out from the drum by scraper and is collected in the dust collecting tray. The filtration level achieved will be almost 95% for ferrous particles.

APPLICATION

Automotive Industry: Used in the manufacturing of engine components and other precision parts.

Aerospace Industry: Essential for producing high-precision parts with stringent quality requirements.

Tool and Die Making: Ensures the production of high-quality tools and dies with excellent surface finishes.

Magnetic Coolant Filters